What is a Magnetic Insertion Device?

September 20, 2024

The Role of Magnetic Insertion Devices in Research, Semiconductor Manufacturing, and the Medical Industry 

Magnetic insertion devices, such as undulators and wigglers, play a critical role in generating high-energy X-ray and ultraviolet radiation in facilities like synchrotrons and X-ray free electron lasers (XFELs). These devices are integral to cutting-edge research, semiconductor manufacturing, and medical diagnostics, as they produce coherent, high-intensity light that allows scientists and engineers to observe processes on the atomic scale. 

Physics and Electromagnetic Theory of Insertion Devices 

An insertion device creates a periodic magnetic field that forces high-energy electrons to oscillate as they travel through it. This oscillation causes the electrons to emit synchrotron radiation, which is utilized for various applications. Undulators and wigglers are the two main types of insertion devices. 

Undulators: Produce coherent light by forcing electrons to oscillate in a periodic magnetic structure with small deflections. The resulting light from successive electron oscillations interferes constructively, generating high-brightness, narrow-bandwidth radiation. 

Wigglers: Function similarly to undulators but with larger deflections, leading to incoherent light emission across a broader spectrum. Wigglers are suitable when higher energy and broad radiation are required. 

The governing equations for the operation of undulators are derived from the Lorentz force and the synchrotron radiation emitted by accelerated charges. The electron’s motion through a magnetic field is described by: 

𝐹 = 𝑞(𝑣×𝐵) 

where: 

  • 𝐹 is the force on the electron, 
  • 𝑞 is the electron charge, 
  • 𝑣 is the electron velocity, and 
  • 𝐵 is the magnetic field. 

The emitted synchrotron radiation’s wavelength 𝜆 in undulators is determined by the undulator period 𝜆𝑢 and the electron energy 𝐸𝑒, according to: 

𝜆=𝜆𝑢/2𝛾2(1+𝐾2/2) 

where 𝛾 is the Lorentz factor, and 𝐾 is the undulator parameter, which defines the strength of the magnetic field. 

Applications and Industries

Insertion devices find principal applications in several high-tech industries:  

  • Semiconductor Manufacturing: High-energy X-rays produced by synchrotrons and XFELs are essential for non-destructive wafer metrology, defect inspection, and material characterization. These methods allow for atomic-level analysis without altering the structure of semiconductor materials.
  • Scientific Research: Synchrotron radiation facilities are used in materials science, chemistry, and biology to study the structural properties of molecules and materials, enabling breakthroughs in nanotechnology and pharmaceuticals. 
  • Medical Industry: In medical diagnostics provide high-resolution imaging techniques, such as phase-contrast imaging, which is valuable in detecting soft tissue anomalies and cancerous tissues. 
Magnetics in Insertion Devices

Insertion devices leverage various types of magnets to generate the required periodic magnetic fields: 

  • Permanent Magnets: Typically made from rare earth materials like neodymium-iron-boron (NdFeB), these magnets offer high field strengths and stability without external power, making them suitable for compact undulator designs. 
  • Electromagnets: Adjustable magnetic fields are possible with electromagnets, which offer flexibility in tuning the radiation properties, particularly in variable-gap undulators.  
  • Hybrid Systems: Combining permanent magnets with electromagnets allows fine-tuning of magnetic fields while maintaining energy efficiency and space-saving designs. 
  • Superconducting Magnets: These offer extremely high magnetic fields with minimal power consumption, crucial for applications requiring short period undulators or extremely high brilliance X-rays.

High-Precision Undulator Development: Key Considerations and Challenges

Development Goals
  • Magnetic Field Uniformity: Ensures consistent electron oscillation for coherent light production
  • Alignment and Tolerances: Maintain magnetic gap consistency to prevent beam distortions
  • Thermal Stability: Manage thermal loads to prevent performance-affecting distortions
Design Considerations
  • Material Selection: High-coercivity materials like NdFeB for field strength and stability
  • Magnetic Gap and Period: Define photon wavelength and energy; consistency is crucial
  • Field Strength vs. Period Length: Balance higher field strengths with shorter periods
Technical and Operational Challenges
  • Manufacturing periodic magnetic structures with tight tolerances
  • Operating in extreme environments (e.g., ultra-high vacuum, cryogenic temperatures)
  • Stringent quality control for each magnetic element
Emerging Markets and Technologies
  • Quantum Computing: Synchrotron-based research for new materials
  • Advanced Semiconductor Fabrication: Precise metrology and defect inspection
  • Medical Imaging: Synchrotron-generated X-rays for improved diagnostics

Dexter Magnetic Technologies specializes in high-performance magnetic systems for insertion devices. Our expertise ensures your projects meet stringent requirements for precision, reliability, and efficiency. Contact us to explore custom-engineered magnetic solutions for your synchrotron or XFEL applications.